A Honeywell water heater with a pilot light that won’t stay lit can be frustrating. This issue can leave you without hot water.
But don’t worry, fixing it is often simple. Pilot lights can go out for several reasons. It might be due to a dirty thermocouple, a clogged pilot tube, or a faulty gas valve. Identifying the cause is the first step to getting your hot water back.
This guide will walk you through common problems and their fixes. You don’t need to be an expert; just follow these steps. By the end, you should have a steady pilot light and reliable hot water.
Table of Contents
ToggleCommon Causes
Experiencing issues with your Honeywell water heater pilot light can be frustrating. Understanding the common causes can help you find a solution faster. Let’s explore some reasons why the pilot light won’t stay lit.
Dirty Pilot Orifice
A dirty pilot orifice can obstruct gas flow. This prevents the pilot light from staying lit. Dirt and debris build up over time. Cleaning the orifice can restore proper function. Use a small brush or compressed air for cleaning.
Faulty Thermocouple
The thermocouple detects if the pilot light is on. If it’s faulty, it won’t send the right signals. This can cause the light to go out. Replacing the thermocouple can solve the issue. Ensure it’s properly connected to the gas valve.
Gas Supply Issues
Gas supply issues can also cause problems. Check if the gas valve is open. Ensure there’s no interruption in the gas supply. Sometimes, low gas pressure can be the culprit. Contact your gas provider if the problem persists.

Credit: www.reddit.com
Safety Precautions
Ensuring safety is crucial when fixing a Honeywell water heater pilot light that won’t stay lit. Follow these essential safety precautions to protect yourself and your home.
Turn Off Gas Supply
Before you start, turn off the gas supply. Locate the gas valve near the heater. Turn the valve to the “OFF” position. This prevents gas leaks and accidents.
Ventilate The Area
Make sure the area is well-ventilated. Open windows and doors. Fresh air flow reduces the risk of inhaling harmful fumes.
Wear Protective Gear
Always wear protective gear. Use gloves and safety goggles. This protects your hands and eyes from potential hazards.
Cleaning The Pilot Orifice
Cleaning the pilot orifice is crucial for ensuring your Honeywell water heater functions properly. Dust, debris, and grime can clog the pilot orifice, preventing the pilot light from staying lit. Regular maintenance can help maintain efficiency and prolong the lifespan of your water heater. Follow the steps below to clean the pilot orifice.
Tools Needed
- Adjustable wrench
- Compressed air
- Needle or thin wire
- Soft brush
- Cloth
Step-by-step Instructions
First, turn off the gas supply to the water heater. This is crucial for safety. Allow the heater to cool completely before starting.
Next, locate the pilot assembly. This is usually near the bottom of the unit. Use the adjustable wrench to remove the pilot tube from the gas valve.
Once detached, carefully remove the pilot orifice from the assembly. Use a needle or thin wire to clean out any debris. Be gentle to avoid damaging the orifice.
Use compressed air to blow out any remaining particles. A soft brush can help remove stubborn dirt. Wipe the orifice clean with a cloth.
Reassembling The Pilot Assembly
After cleaning, reattach the pilot orifice to the pilot assembly. Ensure it is securely in place. Reconnect the pilot tube to the gas valve using the adjustable wrench.
Turn the gas supply back on. Relight the pilot light following the manufacturer’s instructions. Observe the pilot light to ensure it stays lit.
Cleaning the pilot orifice should improve the performance of your Honeywell water heater. Regular maintenance can prevent future issues and keep your water heater running smoothly.

Credit: www.reddit.com
Replacing The Thermocouple
Replacing the thermocouple can resolve the issue of your Honeywell water heater pilot light not staying lit. The thermocouple is a safety device that senses if the pilot light is on. If it’s faulty, the pilot light won’t stay lit. This section will guide you through identifying a bad thermocouple, purchasing the right replacement, and installing the new thermocouple.
Identifying A Bad Thermocouple
First, you need to check if the thermocouple is the problem. A bad thermocouple will not detect the pilot light. This causes the gas valve to shut off. Look for signs of wear or damage. A multimeter can also help. If the reading is below 20 millivolts, it’s time to replace it.
Purchasing The Right Replacement
Buying the correct thermocouple is crucial. Check your water heater’s manual for specifications. Most hardware stores carry universal thermocouples. Ensure the length matches your old one. Compatibility is key. You don’t want to buy the wrong part.
Installing The New Thermocouple
Turn off the gas supply before starting. Safety first. Remove the old thermocouple using a wrench. Take note of its placement. Install the new thermocouple in the same spot. Tighten the connection securely. Turn on the gas and light the pilot. If done correctly, the pilot light should stay lit.
Checking Gas Supply
To fix a Honeywell water heater pilot light that won’t stay lit, first check the gas supply. The gas supply is crucial for the pilot light to stay on. Below are the steps to ensure the gas supply is correct.
Inspecting Gas Line Connections
Start by inspecting gas line connections. Ensure all connections are tight and secure. A loose connection can cause gas leaks, which may prevent the pilot light from staying lit.
- Check the gas valve to ensure it is open.
- Look for any signs of wear or damage on the gas lines.
- Use a soapy water solution to detect any gas leaks.
Ensuring Proper Gas Pressure
Ensuring proper gas pressure is also important. Incorrect gas pressure can cause the pilot light to go out. Use a gas pressure gauge to check the pressure.
Step | Action |
---|---|
1 | Turn off the water heater. |
2 | Attach a gas pressure gauge to the gas line. |
3 | Turn the gas back on and check the reading. |
The ideal gas pressure should match the manufacturer’s recommendation. If the pressure is too low or too high, adjust accordingly.
Contacting Your Gas Provider
If you find any issues with the gas supply, contact your gas provider. They can inspect the gas supply and correct any problems. Do not attempt to fix major gas issues yourself.
- Call your gas provider’s customer service number.
- Explain the issue with your water heater.
- Schedule a technician visit if necessary.
Pilot Light Ignition
Struggling with a Honeywell water heater pilot light that won’t stay lit? You’re not alone. The pilot light ignition is a common issue for many homeowners. A properly lit pilot light ensures your water heater functions smoothly. Let’s explore some solutions to get your pilot light back on track.
Manual Lighting Procedure
First, locate the gas control knob on your water heater. Turn it to the “off” position and wait five minutes. This allows any residual gas to clear. Next, set the knob to the “pilot” position. Press and hold the knob while using a lighter to ignite the pilot light. Continue to hold the knob for about 30 seconds. Release the knob and check if the pilot light stays lit. If it does, turn the knob to the “on” position.
Using The Ignition Button
Some Honeywell water heaters have an ignition button. Start by setting the gas control knob to “pilot.” Press and hold the knob. While holding, press the ignition button repeatedly until the pilot light ignites. Keep holding the knob for 30 seconds. Release the knob and ensure the pilot light stays lit. If successful, turn the knob to “on.”
Ensuring Flame Stability
After igniting the pilot light, observe the flame. A steady blue flame indicates proper function. If the flame flickers or goes out, it may indicate an issue. Check the thermocouple to ensure it’s correctly positioned. Clean any debris around the pilot light area. If problems persist, you might need to replace the thermocouple.
Professional Help
When your Honeywell water heater pilot light won’t stay lit, it may be time to seek professional assistance. Although many issues can be resolved with DIY methods, certain problems require the expertise of a trained technician. Engaging professional help ensures the issue is accurately diagnosed and properly fixed.
When To Call A Technician
If you have tried troubleshooting the pilot light without success, it is wise to call a technician. A professional should inspect the unit if you notice gas leaks or suspect a faulty gas valve. Strange noises or an erratic pilot flame are also signs that professional help is needed.
- Repeated pilot light failure
- Suspected gas leaks
- Strange noises
- Erratic pilot flame
Choosing A Qualified Professional
Selecting the right technician is crucial for effective repairs. Ensure the technician is licensed and has experience with Honeywell water heaters. Check online reviews and seek recommendations from friends or family. A qualified professional will have the necessary skills and tools to fix your water heater.
Criteria | Details |
---|---|
License | Ensure valid certification |
Experience | Experience with Honeywell water heaters |
Reviews | Positive feedback from previous clients |
Cost Considerations
The cost of professional help can vary. Basic repairs might be affordable, but complex issues will cost more. Always get a quote before work begins. Check if your water heater warranty covers repair costs. This can save money and ensure quality repairs.
- Request a quote beforehand
- Check warranty coverage
- Consider technician’s hourly rate
Preventive Maintenance
Regular preventive maintenance ensures your Honeywell water heater pilot light stays lit. Taking steps to maintain your water heater can save you time and money. It helps prevent unexpected breakdowns and prolongs the life of your unit.
Regular Inspection Schedule
Set a regular inspection schedule for your water heater. Check the pilot light, burner, and other parts every six months. Look for any signs of wear or damage. Early detection of issues can prevent bigger problems later.
Cleaning Tips
Keeping your water heater clean is crucial. Dust and debris can affect its performance. Use a soft brush or cloth to clean the exterior. Make sure the area around the pilot light is free of dust. This ensures proper airflow and efficient operation.
Replacing Parts Before Failure
Replace parts before they fail. Components like thermocouples and pilot assemblies wear out over time. Replacing them early can prevent your pilot light from going out. Always use genuine Honeywell parts for the best performance.

Credit: www.reddit.com
Frequently Asked Questions
Why Won’t My Honeywell Water Heater Pilot Light Stay Lit?
The pilot light may not stay lit due to a faulty thermocouple, dirty pilot tube, or gas supply issues.
How Do I Clean The Pilot Tube?
Turn off the gas supply first. Then, use a needle to clean out any debris from the pilot tube.
What Is A Thermocouple?
A thermocouple is a safety device that shuts off the gas if the pilot light goes out.
How Can I Tell If My Thermocouple Is Bad?
If the pilot light won’t stay lit after lighting, the thermocouple might be faulty.
Conclusion
Fixing a Honeywell water heater pilot light can be simple. Follow the steps outlined above. Regular maintenance ensures fewer issues. Clean the thermocouple regularly. Check for gas supply problems. Make sure connections are tight. If issues persist, contact a professional.
Don’t ignore persistent problems. Safety comes first. A well-maintained heater lasts longer. Enjoy consistent hot water and peace of mind.